Buildings should

serve people,

not the other way around.

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ZERO READY®

Our patented building material Zero Ready® is a hybrid that combines all the advantages of both traditional wood frame building material and SIPs (Structural Insulated Panels) to ensure architects, builders and end users complete freedom over structure and design. Made to the strictest tolerances, Zero Ready® is manufactured using the latest CAD/CAM technology in a completely automated environment.

ZERO READY® BUILDING MATERIALS

Products

wand

To make the production of Zero Ready® possible, MOPAC has joined forces with KraussMaffei, Randek AB and BASF. As a result, MOPAC Systems International S.A. is able to supply cutting-edge technology and business knowhow based on the combined experience of these industry leaders and our own industry knowledge.

Technology transfer

transfer

Licensing of our patented Zero Ready® building material together with a technology transfer of over 75 years’ experience in the wood frame industry

Factory layout & Planning

lijstje

Efficient, compact and profitable factory designs according to production capacity needs and projected budget.

Engineering

engineer

Customer and product-oriented engineering combined with global support service.

Automated Production

automated

High-capacity production lines using the latest CAD/CAM technology for optimum efficiency and accuracy.

Licensing

licensing

If you would like to become a manufacturing company for Zero Ready® building materials, either by setting up a new line or upgrading your existing one, MOPAC Systems International S.A. can offer you an exclusive license to produce and sell this groundbreaking patented building system in your territory.

Production line

product-c

Framing Station

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MFM3000—120

Framing Station FM3000 is the world’s most advanced machine for manufacture of prefabricated timber framework. The machine is flexible and a numerous of options can be added. The machine is CAD / CAM connected.

product-d

Buffer Table

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MBT2001—024

The Buffer table is equipped with 2 chain conveyors. The chain conveyors transport the building component efficiently and in non-damaging way. The fact that the table is equipped with three chain conveyors makes the table flexible.

product-e

Multifunction Bridge / Nailing table

MMFB3000—120 & MBT2001—024

The nailing table MNT2000SQ – 120 is developed to be used in combination with the bridges when making different operations. High quality is achieved due to the clamping function that guarantees the squaring of the building component. It allows fast width adjustments with motorized clamping system. It contains 3 chain conveyors for effective transport of the frame work and a sturdy support when nailing.

product-h

Automatic Foam Injection

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Presses for POLYUTHERANE PANEL INJECTION TYPE 125 / 38 1V ONE DAYLIGHT. The fabricated press structure is composed by Fe 430B steel profiles. All the assembling surfaces are machined to ensure the maximum assembling accuracy. The structure is designed to withstand deflections of the platen’s width when charged at the maximum clamping force. Double rack and pin ion system on the length and on the width to grant the perfect movement of the platens.

product-i

Window Assembly & Finishing Line

MAFL1000VP—120

The window and finishing line is used for safe and effective instalment of windows into wall elements that are transported to an overhead crane system e.g. when loading the elements for transportation. It is in this area where we also have a window Vacuum Lift – MWVL – 4: Vacuum lift device with overhead crane. Unit for handling of windows, tiltable 90 degrees. Element weight max 350 kg. Working area 12 m x 6 m. Suspension not included.

product-g

Storage Area Vertical Panels

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MSA1001—VP

The Storage Area Vertical Panels MSA1000VP is a stock system for effective buffering of vertical wall elements. These elements can later be placed in our presses.

Licensing

MOPAC Licensing

If you would like to become a manufacturing company for Zero Ready® building materials, either by setting up a new line or upgrading your existing one, MOPAC Systems International S.A. can offer you an exclusive license to produce and sell this groundbreaking patented building system in your territory.

MOPAC offers manufacturing concepts tailored to your specific market demands. We will not just sell you equipment. A thorough analysis of your current business is standard, and it will show you how solid and secure your investment is, thanks to the immediate cost savings on labour and to a vast increase in productivity.

Customers with existing plants can opt to upgrade to a greater level of automation, allowing existing lines to gradually grow in capacity so as to avoid temporary production downtime.

You may choose to upgrade to PU foam injection technology, as many markets worldwide are focussing on extremely low energy housing and/or energy-neutral homes.

The custom equipment can be integrated easily into your existing production lines, or it can be part of an upgrade, allowing you to bring a completely new high-tech product to market in a matter of months. Along with our vast experience in manufacturing, engineering and marketing, we can share relevant test data and intellectual property for certain global regions, helping you to secure a competitive edge. What’s more, all our equipment complies with EC directives and international standards.

About MOPAC

MOPAC SYSTEMS (Modular Passive Construction Systems), acting in cooperation with its strategic manufacturing partners, is involved in developing, marketing and licensing high-performance foam injection technology and high-capacity automated prefabricated house manufacturing systems. Our product range consists of CNC cut saws; wall, floor and roof lines; roof truss systems; butterfly tables; and, at the heart of the system, our patented foam injection equipment

Automation options range from manual to fully automated high-volume production lines,with a capacity range of 100 to10,000 units annually. MOPAC works exclusively and in close cooperation with BASF, the KraussMaffei Group and the Swedish firm Randek AB.

Partners

randek

Randek AB

Randek AB develops and manufactures high-performance machines and systems for prefabricated house and component manufacturing. The products they supply include: cut saws; wall, floor and roof lines; roof truss systems; butterfly tables and special custom-build machines. The automation level available ranges from fully manual to fully automated.

Randek AB has been in operation since the 1940s. MOPAC chose to work in close cooperation with Randek because they are, without a doubt, the most experienced professionals in the wood frame industry. Today, leading house producers in more than 40 countries are using Randek machines and systems to produce thousands of homes every year.
www.randek.com

kraussmaffei

KraussMaffei

The KraussMaffei Group is one of the world’s leading manufacturers of machinery for processing plastics. It maintains a closely-connected network of over 140 subsidiaries, sales and service agencies for the convenience of its customers worldwide. As a technology partner, the group links core process know-how with innovative engineering to deliver specialized and integrated solutions to our customers. Under the brand names of KraussMaffei, KraussMaffei Berstorff and Netstal, they supply machinery covering three different key technologies for the international plastics and rubber processing industries.

The KraussMaffei brand covers the entire spectrum of injection and reaction moulding technology; KraussMaffei Berstorff specializes in extrusion solutions, and Netstal, a Swiss subsidiary of the KraussMaffei Group, has firmly established itself as a premium supplier of high-precision injection moulding machinery.
www.kraussmaffei.com

basf_n

BASF

At BASF, we create chemistry – and have been doing so for 150 years. Our portfolio ranges from chemicals, plastics, performance products and crop protection products to oil and gas. As the world’s leading chemical company, we combine economic success with environmental protection and social responsibility. Through science and innovation, we enable our customers in nearly every industry to meet the current and future needs of society. Our products and solutions contribute to conserving resources, ensuring nutrition and improving quality of life. The approximately 112,000 employees in the BASF Group work on contributing to the success of our customers in nearly all sectors and almost every country in the world. We have summed up this contribution in our corporate purpose: We create chemistry for a sustainable future.
www.basf.nl

hsbCAD-logo

hsbCAD

The AutoCAD® software company hsbCAD offers market-leading solutions that supply the wood and steel construction industries with the design accuracy, efficiency and flexibility to realise unique engineering methods and projects. The company offers a complete package including software, components, fasteners and equipment, bringing unrivalled benefits to its clients.
www.hsbCAD.com

News

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Mopac Systems Belgium BVBA
Anton Philipsweg 2
3920 Lommel, Belgium
+32 – (0)11 913 905

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62, Avenue de la Liberté
L-1930 Luxemburg

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